KVTMPL is an ISO 9001-2015 company which owns and operates the brand name SPNG Group and is a well-known and deeply respected entity in the domestic and foreign yarn markets. The company manufactures yarn for suiting, shirting, knitting, stoles, pullovers, carpets, and a lot of other applications. Under the brand name SPNG Group , KVTMPL now shares the platform with various manufacturers and partners, creating the best-quality products across segments like multifold synthetic yarn, premium quality gray, and dyed synthetic weaving yarn.
KVTMPL also owns world-class, state-of-the-art machinery supplied by leading yarn equipment manufacturers like Schlafhrost (Germany), Leewha (Korea), Trutzschler (Germany), Stalam (Italy), Lakshmi Machine Works, Dalal Engg., Draft Air and several others, currently in use at the yarn spinning facility with a matching in-house dyeing plant.
| • 100 % Polyester grey dyed Yarn ( Virgin & Recycle) |
| • Melange Yarn ( Black & Colored) |
| • Blended dyed Yarn |
| • Slub yarn 100% Polyester & blended |
| • Count Range 8s-40s |
| • Autoconed single & multifold Yarn-waxed or unwaxed |
| • Vast Range of coloured Yarn as per customer’s requirement |
| • Packing available in cone &jambo cone (in bags, carton, pallets) |
| • Twist available in normal & reverse |
| End Uses: Weaving, Knitting, Suiting, Hosiery, Stoles, Carpet< Fancy dress material etc. |
It comprises of many sub-stages of converting fibre into yarn. Though here actual yarn is not produced, it starts giving the shape of thread. It is where the raw material to be used in producing yarn, that is, fibre is opened, processed and mixed and laid, and is then passed through different machineries at different stages. The main sub-stages are:
Blow Room | Carding | Drawing | Speed Frame
Blow Room: This is the very first stage in the yarn manufacturing process also known as “Mixing” process. This is the stage where fibres are uniformly mixed and then are gently opened using blenders to be used in successive processes.
Carding: Blow Room is followed by Carding machine connected through where the remaining impurities are removed. Here, the opening and individualisation of fibres takes place. And bunch of fibre converts into thin, uniform “sliver”. The sliver is collected into the containers called cans.
Drawing: The Carding is followed by Draw Foam. Here, sliver foam card is fed and the fibres are made uniform and parallel. Quality of sliver produced by Draw Frame is much-much higher as compared to the sliver produced by Carding.
Speed Frame: This machine is also called Roving Frame or Inter Frame. This is the stage where Sliver produced by Draw Frame is processed and is converted into uniform and fine strand, and is wound on bobbin and the package is called Rovin Bobbin. This package is easy to handle and transport for the subsequent machine.
The machine used is called Ring Frame. This is the process where actual yarn is manufactured. Here Roving, the output of pre spinning is used to manufacture yarn as per market requirements. Ring Frame or Spinning department is also called the heart of the yarn making process.
Here as per requirement, output of Ring Frame (actual yarn) is processed using many stages. This is basically based on number of plys to be twisted to cater to customer needs. Here the output of Ring Frame (Bobbins) is transformed into cones / hanks. Different machines used in this process are:
Autoconer | TFO | Doubling | Cheese Winding | Winding | Yarn Conditioning
