The raw materials which are used for making steel are sponge iron, Ferro-Silico-Manganese& deoxidizer. Sponge iron is made by directly reducing the iron ore in the form of lumps, pellets and fines. Sponge iron and recyclable grade steel scrap are charged in appropriate ratio into the induction furnaces in batches.

After the complete melting of charge, the hot liquid metal samples are taken out to analyses the chemical composition i.e. carbon, sulphur, phosphorus, silicon, manganese, etc. In order to balance the chemistry of the metal as per the required grade, silico-manganese and ferro-silicon are added. The temperature of liquid metal is raised up to 1650 degree centigrade for Tapping.

For billet casting, liquid steel is poured into the ladle and the ladle is taken to CCM for billet casting.

Complete Process route for SMS Section
Charging | Melting | Removal of slag |Adding of Deoxidizer & Alloys|Tapping

We have (9X16) Concast India CCM, that ensure stable metallurgical property of billets at high speed. During casting, we control the operation in such a way the steel Re-oxidation does not take place.

After  casting of billets in required sizes, they are directly send to the rolling mill through high speed conveyors at temperature (1000 to 950)degree centigrade. Induction heaters are also use to maintain the temperature.

• We have (1+16’’) stand fully automatic straight rolling mill .we are using HSS Rolls which are being prepared through CNC machine this give smooth physical appearance of our Rebar.

ROLLING PROCESS:-The thoroughly tested billets are hot charged with specified temperature. Billets are rolled by roughing mill and then pass through continuous mill stands which progressively reduce the size of billets in the desired Rebar size. The gradual reduction is an important factor to ensure finer grain structure of the bar.

QUENCHING and NORMALISING PROCESS: The bar after leaving the final rolling stand is fed to a quenching box at a very high speed. In this section, rapid and controlled water quenching is performed by reducing the temperature of the surface drastically from 900 to 420 degree centigrade. Due to higher speed, only the outer portion gets quenched but the inner core remains hot. The outer case due to rapid quenching gets converted into martensitic form. The microstructure is fine grains ferrite and pearlite at the core and martensitic at case. The bar is received on automatic cooling bed, where self tempering process take place and we get tempered martensitic and fine grains  ferrite-pearlite microstructure at core .Due to this the rebar’s are high strength & high ductile.

*To control the quenching process we are using chemically treated soft water.

During the process of steel making we carry out necessary quality check at different stages of steel manufacturing to ensure the good quality of final product.

• All Input raw materials are tested in our chemical laboratory to ensure their quality.
• During the melting process, we take sample of liquid metal & check under Spectrophotometer for chemical composition like C,Mn,Si,S,P,etc and by adding alloys we control the final chemical composition of liquid steel.
• During billet casting, we control the Billet speed, water flow & billet Temperature to get optimum quality of Billet.
• During rolling, our Material Passes through Thermo Mechanical Treatment box (designed on TEMPCORE technology). Where the input & output temperature is controlled between 900 to 420 degree centigrade to get desire strength & ductility of our TMT Rebar by controlling the input water temperature, pressure, flow and quality.
• The finished TMT Rebar handle through automatic rake type cooling bed. Sizing & bundling operation is done through Cold shear & bundling
• On Cooling bed, samples are drawn at regular interval by the QUALITY ASSURANCE TEAM to ensure physical property (Per meter weight, Rib Area) & Mechanical property (yield strength, tensile strength, elongation )
• All the mechanical tests are carried out by computerized control UTM machine.
• The finished TMT rebar analyzed to ensure that it confirms BIS standards IS 1786:2008 for grade Fe550, Fe550D& Fe600.
• We also carried out Bend & Re-bend testing of Rebar as per IS: 1786.
• We have NABL approved quality laboratory.

During the process of steel making we carry out necessary quality check at different stages of steel manufacturing to ensure the good quality of final product.

• All Input raw materials are tested in our chemical laboratory to ensure their quality.
• During the melting process, we take sample of liquid metal & check under Spectrophotometer for chemical composition like C,Mn,Si,S,P,etc and by adding alloys we control the final chemical composition of liquid steel.
• During billet casting, we control the Billet speed, water flow & billet Temperature to get optimum quality of Billet.
• During rolling, our Material Passes through Thermo Mechanical Treatment box (designed on TEMPCORE technology). Where the input & output temperature is controlled between 900 to 420 degree centigrade to get desire strength & ductility of our TMT Rebar by controlling the input water temperature, pressure, flow and quality.
• The finished TMT Rebar handle through automatic rake type cooling bed. Sizing & bundling operation is done through Cold shear & bundling
• On Cooling bed, samples are drawn at regular interval by the QUALITY ASSURANCE TEAM to ensure physical property (Per meter weight, Rib Area) & Mechanical property (yield strength, tensile strength, elongation )
• All the mechanical tests are carried out by computerized control UTM machine.
• The finished TMT rebar analyzed to ensure that it confirms BIS standards IS 1786:2008 for grade Fe550, Fe550D& Fe600.
• We also carried out Bend & Re-bend testing of Rebar as per IS: 1786.
• We have NABL approved quality laboratory.