Innovation – SPNG Fiber | Yarn

INNOVATION & R&D

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Weaving excellence every day

Our textile business is rooted in excellence, striving constantly towards perfection at every stage from the raw materials we use, to the machines at our advanced facilities, specially designed to increase output and quality. Here’s a look at how we achieve superlative quality at every stage.

Infrastructure

Dyeing Process House:

KVTMPL is among the few synthetic yarn manufacturers possessing its own dyeing process house. When manufacturers outsource their production, they face challenges. One of the major drawbacks is that one cannot control the quality of dyes, which compromises its quality. Another problem faced is that there’s often a shade variation which causes huge losses to the manufacturer. This is why; KVTMPL prides itself on producing quality yarn which customers can totally rely upon.

Research & Development:

We own a state-of-the-art R&D department that continuously works towards developing new shades following cost effective processes. The vast infrastructure facilities help to manufacture a wide range of yarn variants like – 100% Polyester / Polyester-Acrylic (PA) / Acrylic-Polyester (AP) / 100% Acrylic / Polyester-Viscose (PV) etc. in different blends and counts.

Packing Pattern and Accuracy:

KVTMPL manufactures yarn and stocks it in different categories like cones and hanks to be packed in categories like cartons, bags and pallets.
Cones are manufactured in different sizes from 2kg to 5kg each while hanks are in 5kg.

These are also customized as per customer requirements.
Normally, hanks are packed in bags that hold weight of up to 60kgs and cones are placed in cartons
Bags which weigh 45kgs to 64kgs and in pallets may be up to 1300kgs or as per requirement.
We ensure proper checking of cartons/bags to avoid any form of problems. We follow a two way confirmation – one at the cone level where product details on labels are stuck; and secondly, every carton/bag is bar-coded.
These bags are scanned and transferred to the finish godown and the required data is stored.
Because of this system, accuracy levels, both in packing and POS, have become very high.

Machinery

Dyeing machine	DalalEngg
Hydro extractor	DalalEngg
RF dryer	Stalam (Italy)
Blow room	Trumac Engg. and LMW (Laxmi Machine Works)
Card	Trumac and LMW
Draw frame	LMW
Speed frame	LMW
Ring frame	LMW
Auto corner	Schlafhorst with Uster Quantum Cleaner SAURER Schlafhorst A/C 6 Yarn Cleaner
Cheese winding	PS Mattler(PSFMK), Reshmi Cheese Wdg.
TFO	Leewha (LW541 SA-S)

Quality

On-time delivery of quality products is among the major factors which ensures the success of any business. Why? Because quality is that vital link in the chain that binds all stake holders of the product together.

INDOSTARTM believes in robust planning, best quality raw material resourcing and optimum utilization of available resources to get maximum efficiency for delivering best the quality yarn to be used by corresponding textile manufacturers. With ISO 9001:2015 QMS certification and stringent internal quality auditing, INDOSTARTM can assure the quality of its polyester blended yarn product range to its customers.

INDOSTARTM believes, “To become successful in any business, customer’s satisfaction is the blessing of God.” And INDOSTARTM is committed to delivering satisfaction to its customers by delivering quality yarn. INDOSTARTM principle towards its satisfied customer base is, “Assure best possible quality under best possible price in best possible time.”